Weber has recalled 3.2 million metal wire grill brushes due to a serious ingestion hazard. If you own one, stop using it immediately and contact Weber for a free replacement. Here’s exactly what you need to know and do.
The Scope of the Recall
Weber-Stephen Products LLC has announced a massive recall affecting 3.2 million units of its Metal Wire Bristle Grill Brushes. The recall covers brushes purchased between 2011 and 2026 at major retailers including Lowe’s, Home Depot, Ace Hardware, Target, Amazon, and Weber.com. The brushes sold for between $10 and $17.
The affected models have plastic or wood handles and measure between 12 and 21 inches long. The specific model numbers are: 6277, 6278, 6463, 6464, 6493, and 6494. These numbers are printed on the product packaging.
Why This Recall Is a Critical Safety Issue
The U.S. Consumer Product Safety Commission warns that small metal wire bristles can detach from the brushes, stick to the grill grill grates or food, and pose a severe ingestion hazard. Swallowing these bristles can lead to serious internal injuries requiring surgical intervention.
Weber has received at least 38 reports of bristles detaching. Tragically, four of those incidents involved consumers who swallowed metal bristles and required medical treatment to remove them from their digestive tract or throat. This isn’t a theoretical risk—it’s a documented danger that has already caused harm.
How to Check If Your Brush Is Recalled
First, locate your grill brush. Check the original packaging for the model number. If you no longer have the packaging, examine the brush itself; the model number may be printed on the handle or a label attached to it.
If your brush matches any of the six model numbers listed above, stop using it immediately. Do not attempt to repair it. The safest course is to discard the recalled brush once you have contacted Weber for a replacement.
Immediate Steps to Take
Do not wait. Contact Weber directly to initiate the replacement process. You can reach their recall hotline at 877-597-9588, Monday through Friday from 8 a.m. to 5 p.m. ET. Alternatively, visit the official recall website at weberbrushrecall.expertinquiry.com to submit a claim for a free replacement brush.
The replacement will be a new, safe brush provided at no cost. Weber will provide instructions on how to properly dispose of the recalled brush after your replacement is processed.
Important Considerations for Second-Hand Buyers
The recall explicitly includes brushes purchased second-hand on platforms like eBay, Craigslist, or at garage sales. If you acquired a Weber grill brush through any secondary market, you must verify its model number and take action if it is on the recall list. The risk remains regardless of how the brush was obtained.
Moving Forward: Safer Grilling Practices
This recall underscores the importance of regularly inspecting all grill tools for wear and damage. Metal bristle brushes, while effective, carry an inherent risk of bristle shedding over time. When purchasing a new brush, consider alternatives such as nylon-bristled brushes or stainless steel coiled scrapers that are designed to be more durable and less likely to shed small, hazardous fragments.
Always thoroughly clean your grill grates after brushing to remove any potential loose bristles before cooking. A quick visual inspection of the grates can prevent a dangerous situation.
The Bottom Line
Weber’s recall of 3.2 million grill brushes is a significant safety action with real-world consequences. The ingestion hazard is documented and serious. If you own any of the affected models, taking immediate action is non-negotiable. The process to obtain a free replacement is straightforward and could prevent a life-threatening injury.
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