Ford Faces Dual Fire Risk Recalls: Engine Block Heaters and Fusion PHEV Batteries Under Scrutiny

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Ford Motor Company is currently grappling with two distinct recalls affecting over 70,000 vehicles, both stemming from potential fire risks. One recall impacts over 59,000 vehicles equipped with faulty engine block heaters, while another targets nearly 15,000 Fusion Plug-in Hybrid sedans due to battery control module issues. These actions underscore the ongoing challenges in automotive safety and the critical role of vigilant regulatory oversight.

In a significant development for automotive safety, Ford Motor Company has recently announced two separate recalls addressing potential fire risks across a range of its popular vehicles. These recalls, affecting over 70,000 vehicles in total, highlight the complex safety considerations in modern automotive design, from traditional engine components to advanced hybrid battery systems. Understanding the specifics of each recall, their implications for owners, and the broader context of vehicle safety is crucial for both current and prospective Ford owners.

The Engine Block Heater Recall: A Coolant Leak, a Short Circuit, and a Fire Hazard

The first recall involves approximately 59,006 vehicles equipped with engine block heaters, as reported by the U.S. National Highway Traffic Safety Administration (NHTSA). The core of the problem lies in the engine block heater itself, which may be prone to cracking. Such a crack can lead to a coolant leak, potentially causing the device to short-circuit and pose a fire risk.

The models impacted by this specific recall include a variety of popular Ford and Lincoln vehicles:

  • Lincoln MKC
  • Explorer
  • Fusion
  • Bronco Sport
  • Maverick

According to the NHTSA notice, Ford has not received any reports of accidents or injuries directly related to this engine block heater issue, indicating a proactive approach to safety. Owners of these vehicles should heed the recall notification and arrange for inspection and repair. More details can be found on the official NHTSA website under Campaign Number 23V889, as cited by Reuters.

Fusion Plug-in Hybrid Recall: Battery Control Module and the “Stop Safely Now” Warning

Concurrently, Ford is addressing a separate, equally critical recall for nearly 15,000 Fusion Plug-in Hybrid (PHEV) sedans from the 2019 and 2020 model years. This recall stems from an electrical problem within the vehicle’s high-voltage battery system, which can result in a loss of power while driving and an elevated risk of fire.

Ford Fusion PHEV undergoing service or inspection
A Ford Fusion PHEV, one of the models affected by the battery recall, highlighting the need for vigilance.

The root cause is suspected to be the Current Interrupt Device (CID) activating prematurely, sending too much current through the Battery Energy Control Module (BECM). This can damage the BECM, leading to a “no-start” condition or a “stop safely now” message followed by a rapid loss of vehicle power. Ford explicitly advises owners not to charge these vehicles until a repair is completed, as fully charging the high-voltage battery may increase the risk of power loss and fire. The battery control module is located in the trunk.

Unlike the engine block heater recall, this PHEV battery issue has a documented history of incidents:

  • Seven fires reported, with five occurring at dealerships during BECM replacement and two while vehicles were being driven.
  • 270 warranty claims related to the problem.
  • Fortunately, there have been no reported crashes or injuries associated with this specific defect.

This recall, identified by NHTSA Campaign Number 23V440, involves Ford Fusion Plug-in Hybrid sedans manufactured between December 6, 2017, and July 27, 2020. Owners can find more information and check their vehicle’s status on the official NHTSA website.

Broader Context: Ford’s Ongoing Commitment to Safety Amidst Recalls

These two recent recalls are part of a larger, ongoing effort by automakers to ensure vehicle safety, often under the watchful eye of regulators like the NHTSA. Ford, like many major manufacturers, periodically issues recalls to address potential defects that could compromise safety or vehicle performance. A quick glance at recent automotive news shows a steady stream of recalls across the industry, highlighting the complexity of modern vehicle manufacturing and the continuous need for vigilance.

For example, Ford has recently initiated recalls for a wide array of issues, including fuel pump failures in 850,000 cars, brake issues in Expedition and Lincoln Navigator models, and even suspension issues in F-150 Lightnings. The current recalls for engine block heaters and Fusion PHEV batteries underscore that safety concerns can arise from various components, whether they are traditional mechanical parts or cutting-edge electrical systems. Each recall, large or small, serves as a reminder of the manufacturer’s responsibility and the regulatory bodies’ role in protecting consumers.

Implications for Owners and the Path Forward

For affected vehicle owners, recalls can be an inconvenience, but they are a crucial safety measure. It is imperative that owners respond promptly to recall notices from Ford and schedule necessary repairs with authorized dealerships. Ignoring a recall notice, especially one involving fire risks or power loss, can have severe consequences for safety and potentially void warranties.

The distinction between the two Fusion recalls is particularly important for owners to understand: one addresses an engine component (engine block heater), while the other targets the high-voltage hybrid battery system. Owners of the 2019 and 2020 Ford Fusion PHEV, in particular, should heed the “do not charge” warning until a permanent fix is developed and installed. Ford is currently working on solutions for both issues and will notify owners by mail when repairs are available.

The Evolving Landscape of Automotive Safety

As vehicles become more sophisticated, incorporating complex electrical systems, advanced driver-assistance features, and diverse powertrain options, the challenges of ensuring comprehensive safety evolve. The recalls related to both traditional engine components and modern hybrid batteries exemplify this ongoing evolution. Regulatory bodies like the NHTSA play a vital role in monitoring these issues, enforcing safety standards, and ensuring manufacturers address defects promptly.

Ultimately, these recalls are a testament to the rigorous safety checks and balances in the automotive industry. While they may cause temporary inconvenience, they are essential for maintaining consumer trust and upholding the highest standards of vehicle safety for everyone on the road.

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